Complete Turbochargers | Replacement Parts & Service Kits


Turbochargers are essential components in many vehicles, but they are prone to failure due to preventable issues and adverse conditions. Correct installation and proper maintenance are crucial to ensure their optimal performance and longevity. In this article, we provide valuable tips to help you avoid most causes of turbocharger failure and keep your turbocharged vehicle running smoothly.

Use the Right Materials:

Ensure that the turbo installation is a metal-to-metal fit without the need for additional gaskets. Using any RTV or similar gasket material is not recommended, as it will void the unit warranty. Loose sealants can damage the compressor wheel, which rotates at high speeds (100,000+ RPM). If you find damaged manifold surfaces, repair or replace them before installation.

Clean and Inspect Components:

Thoroughly clean all connecting hardware and fittings during installation. Additionally, inspect and replace pipes, hoses, or ducting as needed. Regular maintenance of these components is essential for the turbocharger's optimal function.

Check Oil Supply:

The turbocharger relies on a steady oil supply for proper lubrication and cooling. Make sure to check the functioning oil pressure/filter system and oil supply lines. Be cautious with flexible lines, as they can degrade from the inside-out, leading to debris flushing down to the new turbo and clogging the oil-feed ports. Avoid bending hard lines, as it can loosen material inside the pipe, causing potential clogs during startup.

Monitor Filter Elements and Screens:

Some systems have filter screens in the oil supply line, but they might lack a bypass feature. Regularly check these systems to ensure they are not blocked, as a clogged line can starve the turbo of oil, leading to rapid failure. Periodic maintenance is crucial for systems designed in this manner.


By following these simple turbocharger installation tips and maintenance hints, you can prevent up to 90 percent of turbocharger failures. Remember to always refer to the vehicle manufacturer's specific instructions and guidelines. Proper installation, regular inspection, and adequate maintenance will ensure your turbocharged vehicle enjoys a long and trouble-free service life.